Premium grade wear resistant composite ceramic liner with a CN bonding layer
FEATURES
Cera-Wear HR Ceramic Wear Pads are made from wear resistant 92% alumina ceramic tiles embedded within a rubber matrix. They display excellent resistance to both high velocity and high flow wet slurry and fine particle sliding abrasion and impact.
These ceramic liners feature interlocking hexagonal shaped ceramic tiles completely vulcanised within a 40 Duro premium natural rubber compound. This hexagonal shape combined with the rubber between the tiles gives maximum impact resistance and flexibility for installation on flat, convex or concave surfaces.
They also feature a specially formulated Neoprene based CN bonding layer to achieve ultimate adhesion when bonded to steel or rubber surfaces. This CN bonding layer is compatible with a wide range of Neoprene based rubber adhesives and allows for good bond strength to be achieved even in adverse conditions encountered on site.
APPLICATIONS
Cera-Wear HR Ceramic Wear Pads have been designed primarily for use as a wear protection ceramic lining system for industrial applications.
These ceramic liners are bonded to industrial equipment to protect steel surfaces from abrasion and impact. They are predominantly used in the mining, quarrying and mineral processing industries, typically on the following equipment:
- Chutes
- Tanks and Pipework
- Conveyor Loading and Transfer Hoods
- Feeders
- Screen Beams and Components
- Cyclones
- Launders
- Flotation Cells
- Mill Feed Chutes
- Sumps and Underpans
Cera-Wear HR Ceramic Wear Pads are also used extensively throughout the agriculture industry on a range of grain handling, processing and storage equipment.
TECHNICAL INFORMATION
| CERAMIC TILE | ||
| Alumina Content | 92% (min) | |
| Density | 3.65 g/cc | ASTM C373-88 |
| Hardness (Rockwell) | 77 R45N | ASTM C1327 |
| Compressive Strength | 1950 Mpa (min) | ASTM C1424-04 |
| Flexural Strength | 320 Mpa (min) | ASTM C1161-02c |
| Water Absorption | 0% | ASTM C373-88 |
| Abrasion by Impingement | 0.05 grams (max) | |
| Abrasion by Rubbing | 0.1 grams (max) | |
| RUBBER | ||
| Polymer | SBR | |
| Colour | Black | |
| Hardness | 40° ± 5° Shore A | ASTM D2240 |
AVAILABLE SIZES
We supply Cera-Wear HR Ceramic Wear Pads in a range of standard thicknesses and panel sizes. They can also be supplied as a custom made bolt in ceramic wear liner system to suit your industrial equipment and application requirements.
| PART NUMBER | DESCRIPTION | WEIGHT (EACH) | TECHNICAL DRAWING |
| CWP10/0604HR | Cera-Wear HR Ceramic Wear Pad with CN B/L 10mm x 500mm x 500mm (Hex pattern 6mm thick x 20mm A/F tiles on 4mm rubber with rubber between tiles) | 6.4 kgs | |
| CWP20/1208HR | Cera-Wear HR Ceramic Wear Pad with CN B/L 20mm x 500mm x 500mm (Hex pattern 12mm thick x 20mm A/F tiles on 8mm rubber with rubber between tiles) | 12 kgs | |
| CWP30/2505HR | Cera-Wear HR Ceramic Wear Pad with CN B/L 30mm x 500mm x 500mm (Hex pattern 12mm thick x 25mm A/F tiles on 5mm rubber with rubber between tiles) | 21.6 kgs | |
| CWP30/2505HR250 | Cera-Wear HR Ceramic Wear Pad with CN B/L 30mm x 250mm x 500mm (Hex pattern 12mm thick x 25mm A/F tiles on 5mm rubber with rubber between tiles) | 10.8 kgs |