Cera-Wear Ceramic Wear Pads

Cera-Wear Ceramic Wear Pads are a premium grade wear resistant composite ceramic liner with a CN bonding layer.

FEATURES

Cera-Wear Ceramic Wear Pads are made from wear resistant 92% alumina ceramic tiles vulcanised to a rubber backing.  They display excellent resistance to both high velocity and high flow wet slurry and fine particle sliding abrasion and impact.

Cera-Wear Pads feature ceramic tiles without gaps between them and are vulcanized to a 40 Duro premium natural rubber compound backing.  This design creates a full 100% ceramic surface eliminating any possibility of fine particle wear between tiles.  Cera-Wear Pads will give moderate impact resistance and flexibility and are suitable for installation on flat, mildly convex or concave surfaces.

Cera-Wear Ceramic Wear Pads feature a specially formulated Neoprene based CN bonding layer to achieve ultimate adhesion when bonded to steel or rubber surfaces. To achieve ultimate adhesion, TRS adhesives are recommended. The CN bonding layer and TRS adhesive system is extremely flexible. It allows for good bond strength to be achieved even in adverse conditions encountered on site.

APPLICATIONS

Cera-Wear Ceramic Wear Pads have been designed primarily for use as a wear protection ceramic lining system.

They are bonded to equipment to protect steel surfaces from abrasion and impact.  They are predominantly used in the Mining, Quarrying and Mineral processing industries, typically on the following equipment:

  • Chutes
  • Tanks and Pipework
  • Conveyor Loading and Transfer Hoods
  • Feeders
  • Screen Beams and Components
  • Cyclones
  • Launders
  • Flotation Cells
  • Mill Feed Chutes
  • Sumps and Underpans

Cera-Wear Pads are also used extensively throughout the Agriculture industry on a range of grain handling, processing and storage equipment.

TECHNICAL INFORMATION

CERAMIC TILE
Alumina Content 92% (min)
Density3.65 g/ccASTM C373-88
Hardness (Rockwell)77 R45NASTM C1327
Compressive Strength1950 Mpa (min)ASTM C1424-04
Flexural Strength320 Mpa (min)ASTM C1161-02c
Water Absorption0%ASTM C373-88
Abrasion by Impingement0.05 grams (max)
Abrasion by Rubbing0.1 grams (max)
RUBBER
PolymerSBR
ColourBlack
Hardness40° ± 5° Shore AASTM D2240

AVAILABLE SIZES

Reglin stock Cera-Wear Ceramic Wear Pads in 500mm x 500mm panels in a range of standard thicknesses. They can also be supplied as a custom-made bolt in Ceramic wear liner system to suit your equipment and application requirements. See Custom Made Steel Backed Ceramic Liners.

PART NUMBERDESCRIPTIONWEIGHT (EACH)
CWP05/0302SCera-Wear Ceramic Wear Pad with CN B/L 5mm x 500mm x 500mm
(Square pattern 3mm thick x 10mm A/F tiles on 2mm rubber with no rubber between)
3.5 kgs
CWP08/0404SCera-Wear Ceramic Wear Pad with CN B/L 8mm x 500mm x 500mm
(Square pattern 4mm thick x 20mm A/F tiles on 4mm rubber with no rubber between)
5.1 kgs
CWP14/1004SCera-Wear Ceramic Wear Pad with CN B/L 14mm x 500mm x 500mm
(Square pattern 10mm thick x 20mm A/F tiles on 4mm rubber with no rubber between)
10.5 kgs
CWP20/1208HCera-Wear Ceramic Wear Pad with CN B/L 20mm x 500mm x 500mm
(Hex pattern 12mm thick x 20mm A/F tiles on 8mm rubber with no rubber between)
13.5 kgs