Project Overview
A major Victorian tunnelling project required the transport, handling and storage of large painted structural steel components across multiple construction zones in Melbourne.
The steel sections were fully coated prior to delivery to site. Protecting the integrity of the painted surfaces during lifting, transport and storage was critical to prevent damage, rework and delays.
The Challenge
Preventing Surface Damage During Transport and Site Handling
Large structural steel components were being:
- Lifted and repositioned across site
- Transported on trailers and support frames
- Temporarily stored in staging areas
- Stacked and handled multiple times before final installation
Without protection, steel-on-steel contact and concentrated load points can easily damage painted surfaces. Even minor abrasion or indentation can lead to coating failure, increased corrosion risk, costly rework and potential inspection rejection.
The contractor therefore required a durable, high-friction material capable of protecting painted surfaces while also stabilising loads during transport and movement around site.
Solution: Premium Rubber Load Mat Supplied in Rolls and Custom Cut Pads
Why Premium Rubber Load Mat Was Selected
Reglin’s Premium Rubber Load Mat was ideal for this application due to its:
High friction surface
Providing increased grip between steel components and support structures, reducing movement during transport.
Protective cushioning properties
Acting as a buffer between painted surfaces and structural supports to minimise abrasion and indentation.
Load distribution capability
Helping spread point loads and reduce coating stress at contact areas.
Durability under heavy weight
Resisting tearing, splitting and breakdown under repeated loading.
Unlike lower grade recycled mats that can crumble or deform under high point loads, Premium Rubber Load Mat maintains structural integrity and long-term performance.
Result
Throughout the duration of the tunnelling project, Premium Rubber Load Mat was used repeatedly for transport and on-site handling applications.
The material provided consistent surface protection and high-friction performance, helping the contractor:
- Reduce damage to painted steel components
- Minimise rework and delays
- Improve load stability during movement
- Maintain project quality standards
By supplying both full rolls and custom cut pads from stock, Reglin ensured fast turnaround and ongoing support as site demands evolved.