Premium grade wear and impact resistant composite ceramic liner with steel backing
FEATURES
Cera-Wear Extreme Ceramic Wear Plates are made from wear resistant 92% alumina ceramic tiles embedded within a rubber matrix. They display excellent resistance to both high velocity and high flow sliding abrasion and impact.
These ceramic liners feature interlocking hexagonal shaped ceramic tiles completely vulcanised within a 40 Duro premium synthetic rubber compound. This hexagonal shape combined with the rubber between the tiles gives maximum impact resistance.
They are reinforced with a vulcanised steel backing plate for stability in the most demanding applications. This vulcanised steel backing allows for extremely strong mechanical fastening to equipment.
Cera-Wear Extreme Ceramic Wear Plates are suitable for extremely high wear applications and can be custom cut to suit your specific requirements.
APPLICATIONS
Cera-Wear Extreme Ceramic Wear Plates have been designed primarily for use as a wear protection ceramic lining system for industrial applications.
They are installed into equipment to protect steel surfaces from abrasion and impact. Ceramic wear liners are predominantly used in the mining, quarrying and mineral processing industries, typically on the following equipment:
- Chutes and Feed Spouts
- Hoppers and Surge Bins
- Skips and Flasks for Underground Mining
- Feeders
- Cyclones
- Launders
- Screens
- Conveyor Transfer Chutes and Deflector Plates
- Sumps and Underpans
Our ceramic wear plates are also used extensively throughout the agriculture industry on a range of grain handling, processing and storage equipment.
TECHNICAL INFORMATION
| CERAMIC TILE | ||
| Alumina Content | 92% (min) | |
| Density | 3.65 g/cc | ASTM C373-88 |
| Hardness (Rockwell) | 77 R45N | ASTM C1327 |
| Compressive Strength | 1950 Mpa (min) | ASTM C1424-04 |
| Flexural Strength | 320 Mpa (min) | ASTM C1161-02c |
| Water Absorption | 0% | ASTM C373-88 |
| Abrasion by Impingement | 0.05 grams (max) | |
| Abrasion by Rubbing | 0.1 grams (max) | |
| RUBBER | ||
| Polymer | SBR | |
| Colour | Black | |
| Hardness | 40° ± 5° Shore A | ASTM D2240 |
AVAILABLE SIZES
We supply Cera-Wear Extreme Ceramic Wear Plates in a range of standard thicknesses and panel sizes. They can be custom cut and supplied with welded studs as per specifications and drawings.
| PART NUMBER | DESCRIPTION | WEIGHT (EACH) | TECHNICAL DRAWING |
| CWP3505/2505HR | Cera-Wear Extreme Ceramic Wear Plate 35mm x 500mm x 500mm with 5mm steel backing plate (Hex pattern 25mm thick x 20mm A/F tile on 5mm rubber with rubber between) | 31.5 kgs | |
| CWP3505/2505HR250 | Cera-Wear Extreme Ceramic Wear Plate 35mm x 250mm x 500mm with 5mm steel backing plate (Hex pattern 25mm thick x 20mm A/F tile on 5mm rubber with rubber between) | 16 kgs | |
| CWP6505/5010HR | Cera-Wear Extreme Ceramic Wear Plate 65mm x 282mm x 305mm with 5mm steel backing plate (Hex pattern 50mm thick x 32mm A/F tile on 10mm rubber with rubber between) | 18 kgs |